In this case study, a Danish water treatment plant partnered with Kjærulf Pedersen a/s to improve surge control and leak detection through real-time vibration monitoring.
Using our intelligent KPV200 vibration sensor, the plant now performs harmonic analysis and anomaly detection directly at the pump level — enabling faster diagnostics and smarter preventive maintenance.
A Danish water treatment plant partnered with Kjærulf Pedersen a/s to improve pump control and reduce pressure surges by gaining deeper insights into network behavior.
The plant faced challenges with pressure spikes, leak detection, and system monitoring, where conventional control systems provided limited feedback.
To solve this, KP delivered the KPV200 vibration sensor — an intelligent, plug-and-play solution capable of delivering high-resolution vibration data in real time.
Installed on key pumps, the KPV200 enabled detection of surge reflections, mechanical anomalies, and leak-related vibrations. Combined with other network data, the system now supports harmonic analysis and smarter fault detection.
The KPV200 outputs FFT-filtered vibration data over RS485 Modbus and supports X, Y, Z axis monitoring — all tailored for harsh industrial and utility environments.
Highlights from the solution
- Reduction of damaging pressure surges through vibration-based feedback
- Early detection of leaks and mechanical issues
- Improved understanding of pump and network interaction
- Plug-and-play deployment using Modbus protocol
- Live FFT analysis without cloud dependency
Further information
Download the full case study (PDF):
Download KPV200 Case Study (PDF)
Explore product specifications:
View KPV200 product page
Contact us:
sales@kp-as.com